The actual process of creating semiconductors is basically:
Etch a stencil that has the pattern you want.
Place the stencil over a piece of silicon.
Bombard the silicon and stencil with radiation so that the chemical properties of the silicon change exactly under that stencil.
Repeat the process with multiple other stencils, so that the resulting silicon has basically shapes of wires and logic gates that can perform different functions with the electricity running through those shapes.
In recent years, step 3 has gotten so complicated, based on needing to create radiation of exactly a particular wavelength of extreme ultraviolet light focused exactly on the silicon (and the mask/stencil above it), because that wavelength allows for the smallest possible features on the silicon. So they take purified tin, melt the tin into molten liquid, and ejecting the molten tin in a liquid jet downward into a vacuum at exactly the right speed to where it forms into droplets of the exact size for the machine (about 50 μm), then blasts each droplet, mid-fall, with a 1.6kW laser that heats it up so hot that it vaporizes and ionizes into plasma at the exact position where a system of highly polished and precisely positioned mirrors focuses the UV radiation evenly onto the silicon surface.
Oh, and the machine makes one tin droplet every 1/50,000 of a second, so in any given second it ionizes 50,000 droplets in the stream.
The machine costs something like $300 million, and requires full time experts to make sure that it’s working correctly.
Everything else in the fabrication facility is similarly complicated, which is why a fab represents something like $30 billion in total costs over its lifetime.
My undiagnosed adhd brain: how difficult can in be
The actual process of creating semiconductors is basically:
In recent years, step 3 has gotten so complicated, based on needing to create radiation of exactly a particular wavelength of extreme ultraviolet light focused exactly on the silicon (and the mask/stencil above it), because that wavelength allows for the smallest possible features on the silicon. So they take purified tin, melt the tin into molten liquid, and ejecting the molten tin in a liquid jet downward into a vacuum at exactly the right speed to where it forms into droplets of the exact size for the machine (about 50 μm), then blasts each droplet, mid-fall, with a 1.6kW laser that heats it up so hot that it vaporizes and ionizes into plasma at the exact position where a system of highly polished and precisely positioned mirrors focuses the UV radiation evenly onto the silicon surface.
Oh, and the machine makes one tin droplet every 1/50,000 of a second, so in any given second it ionizes 50,000 droplets in the stream.
The machine costs something like $300 million, and requires full time experts to make sure that it’s working correctly.
Everything else in the fabrication facility is similarly complicated, which is why a fab represents something like $30 billion in total costs over its lifetime.
Joke’s on them with their fancy techno-babble. I’ll build my own memory
I am on 5 mm technology already, how hard can it be to get smol?
That’s freaking crazy
Now is the time to do it for anyone that can. So much market share available to whoever gets there first.